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                       In order to size a trap we obviously need to know the quantity of condensate to be handled in a given  time and steam pressure. The  manufacturers  of standard steam  equipment usually supply  reliable figure  on  the condensation  rates of their equipment. If  such  information  is not available,  it has  to be acquired either by calculation or practical measurement of the condensate produced. Steam will condense most rapidly on start up when steam system is cold. It is for this reason that it is common practice to size traps to  handle  twice  as  normal  running  load of  the plant in  question. An undersized trap  will  cause waterlogging of the steam space when it is least affordable.

The most suitable type of trap for temperature controlled applications and processes is the continuous discharge Ball Float Steam Trap  with  inbuilt  air  release  ( or steam  lock  release,  if  necessary ). This  trap  will  discharge  condensate steadily as it is formed  without  upsetting  pressure conditions in the steam space. It will not steam lock or air lock or attempt to control the discharge temperature of the condensate.

Wherever  possible, both  waterhammer  and waterlogging should be prevented by allowing the discharge from the steam trap to run away by gravity.

Utilization pressure

Every steam  using  equipment  has a maximum  safe working pressure. If this is lower than  the main steam  supply pressure,  a  Pressure Reducing Valve  has to be fitted. This is not the only occasion when a pressure reducing valve can be used for advantage.

Most steam  boilers  are  designed  to  work at  relatively  high pressures  and  should not be run  at lower pressures,  since carryover   of  water   is  liable  to occur. For this reason, it is  best to  generate  at  high pressure and fit reducing  valves  before any equipments of  plant  requiring steam at a lower pressure. Such an arrangement has the added advantage that small bore distribution pipes can be used, due to the  relatively small volume occupied by steam at high pressure.

Since  the  temperature of saturated steam is determined by its pressure, control of  pressure  is  a simple but effective method of accurate temperature control. This fact is used to good effect on applications  such as sterilisers and control of surface  temperatures on contact dryers.  Reducing  steam pressure  will  also cut down the loss of flash steam from open vents at condensate collecting tanks.  Although  reliability and accuracy depend on correct selection and sizing, it also depends on the correct installation.

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